Touching Pee-pees in the Dark and Adventures in Airplane Bonding

Our first really big pane is about to come off of the line. I guess it is easy to see that I was slacking. Not really, just got side-lined by a bunch of stuff.

Today, I wanted to talk about the bonding experiences. We are pretty good with the cheap and cheerful 60min and 90min epoxies available from Loctite. In general, they are worthy of their cost. For the most part:

•  they get it done
•  are easy to clean
• decent finish that is sandable, but micro-balloons help immensely
• and wet chemistry does not rip the skin off of your hands

 The other side of the coin is that :

• they are not super hard
•  sometimes leave a sticky surface which needs hand washing a bunch of times to get the surface clean
• cheap means heavy
• in the warm, humid air of Florida sometimes the pot runs really fast.

It is exciting to see it melt through two cups and run epoxy all over your surface and drip down your leg. The steam is cute on a  100% humidity afternoon. Around here, it is not uncommon to see rising off of your sneakers, but it is exciting to see rising off of your freshly-laid skin. It still burns your skin ... boiling water is hot... If the cup gets to be hot to the touch, or the epoxy runs really fast then you only have a few more minutes before the epoxy fixes.

We have some other adhesives and layup chemistries used by the "pros". Ok, yikes. There are enough flames, warning symbols and ventilation requirements that we honesty did not have the facilities to use them. However, some basic tests show that the stuff from Aircraft Spruce is really hard and easy to sand. It stuck to everything , was hard to get off of skin, and 10:4 is not an easy ratio to eyeball. So it needs a scale and  a fan to pull air away. I can only say it must be best with vacuum-bagged molds and infusion systems.

I would suggest using either, just know what you are getting into. With any bonding system, rough your bond area with steel wool, clean your area with a clean cloth and alcohol. Cleaning with alcohol is to pick up any grease, dust, grime and hair. Test your bond between scrap pieces of material.

Cool New Stuff At Our Zazzle Shop

Every drop helps the cause.

Thank you for your support.

Adam

make custom gifts at Zazzle

Hairspray Trick Addendum

If you are reading more about using hairspray to pre-wet rc models before they are glasses...

This works great with balsa models. It seems to be a pretty reproducible effect on wood because the wood absorbs some of the hairspray. The wood keeps the spray wetter so it does not dry out as fast. Fast forward to a foam model. Foam does not absorb any liquid, relatively speaking. Raw hairspray dries really quickly. This is a problem, we have found in many wrecked sets of cloth that if the hairspray polymerizes past a certain (not discussed in this article) point, the epoxy will not wet the surface.

What it does do is bunch up the glass when you spread the resin. Pretty quickly you can see that something is wrong because it just does not behave. You cannot straighten out the new wrinkles fast enough to get in front of it. The weight of the resin does not hold down the old wrinkles,and you make a mess. If this starts happening, we just yank off the damaged glass and toss it. Yeah, it seems wrong at the time, but we have no idea how to clean it. Always looking for hints on that one.

After the glass is tossed, we roller the wet surface of the model to spread the remnant epoxy. That is just to help fill in a pockets or spread any runs. It just air-dries after that, just leave it. When it is dry, remeasure your glass and do it again.

All in all, the hairspray trick rocks, on wooden models. Not so good on foamies.

Remember try to do your epoxy work in warm or hot conditions at the lowest allowable humidities. Yesterday, a thunderstorm snuck up on us and we had a very energetic pot of Loctite 60min epoxy. It fumed and melted several  plastic cups and unbound the wax on a paper coffee cup in the span of 1min. Finally, it melted several plastic shopping bags while we ran cold water over it.

Basic chemistry class says, take the heat away from exothermic (heat generating) reactions to slow or reduce them. Live with a chemist and you know these things.

Practical Composites: Fiberglass Over Wood

We are putting together some good pieces for everyone see how we are doing it. The big tip that we can tell everyone is hair spray. It is too funny to think of either of us ever sing hairspray. One has been bald for half of his life, and I have never been a big coiffure kind of guy.

The pictures that I am including are of a model that is 57" (143cm) x 6" (15cm)  wide and 4" (10cm) tall.

                       

The glass sued is standard s-glass, 2oz per yd glass from Aircraft Spruce . Our experience shows for fuselages, two plies is more than enough for fuselages. Make sure that your plies are pig enough to cover all of the piece and hang over about an inch (2-3cm). More than that makes it hard to support the piece, the fabric keeps pulling away from the edge  or it gets tangled.

Apply the hairspray liberally to wet the surface of the cloth, then use a foam roller to spread the spray and wet all of the glass. It takes a few minutes to work the whole surface. When it dries, it will feel more like paper than silk.

Having learned the hard way. You can let these dry for 15min or so, until they are not tacky to touch. However, do NOT let them dry for lunch and a trip to the hobby shop. The hair spray dries too much and coats the glass so that the resin does not stick. That is bad, it will just wreck your finish and everything will look all orange peel or like bubble city.

I hope this helps with your projects.

Czech Book

Hey everyone,

I have been getting a lot of requests recently about my book that I wrote in Czech about life in Central and Eastern Europe. I have been posting it piecewise on my other blog "So Little Time" here.It has received many positive reviews and some libel, you can't win them all. If you want it in a more complete book-like form, let me know.

Thanks,
Adam

The Big Babies

We are about to go flying! I hope within the month we are airborne with ten pounds of dead weight. It is a big day. After several years, we are turning the corner. It was not easy, and I would like to thank my folks and friends for sticking with me. Inventorship is far from an easy process. Now it is time to give birth to revenue ;)

In order to continue a beloved American tradition, each of our factory Big Babies will have unique nose art. I have been drawing for months to get this many pictures together. I am sure if you know me and the project, you probably know each of them. So I will not spend much time explaining them, I hope that everyone likes them. I have shirts available on the cafe press site. I think that they really bring out the smile in me when I talk about the planes, or the women who inspired them.